BMW Recalls 70,000 EVs Due to Software Fault Causing Power Loss

Major Electric Vehicle Recall for Software Safety Issue

BMW has issued a significant recall for more than 70,000 electric vehicles in the United States due to a critical software flaw that can cause sudden power loss while driving. The recall, officially designated as 25V395 by the National Highway Traffic Safety Administration (NHTSA), represents one of the largest EV software-related safety actions of 2025.

Affected Models and Safety Risks

The recall affects multiple BMW electric models including 2022-2024 BMW i4, 2025 BMW i4 eDrive35 and eDrive40, 2022-2024 BMW iX, 2023-2024 BMW i7 and 2024 BMW i5 vehicles. According to BMW's investigation, the software error in the electric drive motor can unexpectedly shut down the high-voltage system, leading to sudden power loss while the vehicle is in motion.

'This software detection can incorrectly detect a double-insulation condition and shut down the high-voltage system without warning,' explained a BMW spokesperson. 'While power steering and brake systems remain functional, the sudden loss of propulsion on highways significantly increases crash risk.'

Safety Mitigation and Repair Protocols

BMW is addressing the safety issue through two primary methods: over-the-air (OTA) software updates and dealer service appointments. The company has developed a software patch that resolves the detection algorithm problem and prevents incorrect shutdowns.

'We're making this solution available through both over-the-air updates and at authorized dealers at no cost to owners,' stated the BMW representative. 'The OTA update enables us to protect our customers quickly without requiring them to visit service centers.'

Consumer Guidance and Notification Process

Affected vehicle owners will receive official notification letters by mail no later than August 5, 2025. BMW has established multiple channels for consumers to check their vehicle's recall status and schedule repairs.

Consumers can verify if their vehicle is affected by:

• Calling BMW customer service at 1-800-525-7417
• Visiting the NHTSA recall website
• Checking their vehicle identification number (VIN) through BMW's official recall portal

'I received the notification last week and immediately scheduled my OTA update,' shared John Martinez, a 2023 BMW i4 owner from California. 'The process was seamless and I appreciate BMW's proactive approach to addressing this safety issue.'

Industry Context and Regulatory Oversight

This BMW recall comes amid increasing regulatory scrutiny of electric vehicle software systems. The NHTSA is actively monitoring software-related safety issues at multiple EV manufacturers in 2025.

According to auto safety expert Dr. Sarah Chen, 'Software recalls are becoming more common as vehicles become more digital. The ability to resolve issues through over-the-air updates represents significant progress in automotive safety, but also highlights the importance of robust software testing and validation processes.'

The recall has sparked discussions about the broader implications for electric vehicle safety standards. Industry analysts note that while traditional mechanical recalls still occur, software-related issues are becoming increasingly common as vehicles incorporate more advanced digital systems.

Looking Ahead: EV Safety and Consumer Protection

As electric vehicles continue to gain market share, manufacturers are developing more sophisticated safety protocols for addressing software issues. The BMW recall demonstrates how modern automotive companies can leverage technology to quickly address safety concerns while minimizing disruption to consumers.

Vehicle owners are encouraged to remain vigilant about recall notifications and promptly address all safety-related software updates. Regular software maintenance and staying informed about manufacturer communications are essential for ensuring vehicle safety in the digital age.

For ongoing updates about this recall and other vehicle safety information, consumers can subscribe to NHTSA safety alerts or follow BMW's official communication channels.