Ransomware attacks on industrial systems surged 46% in early 2025, with manufacturing and logistics networks hardest hit. New threat actors use AI-driven malware and encryption-less extortion, causing widespread supply chain disruptions globally. Cybersecurity experts recommend urgent defensive measures.

Ransomware Cripples Manufacturing and Logistics Worldwide
Industrial operations face unprecedented cyber threats as ransomware attacks surged 46% in Q1 2025 compared to Q4 2024. The manufacturing sector suffered most severely, with 480 confirmed incidents disrupting production lines and supply chains globally.
New Threat Actors Emerge
Sophisticated groups like FunkSec now deploy AI-driven malware using intermittent encryption to bypass security systems. The "Five Families" ransomware alliance (including DragonForce) shares resources to exploit supply chain vulnerabilities, while Cl0p ransomware exploited file-transfer software vulnerabilities to hit 154 industrial targets.
Critical Infrastructure Impacts
Major incidents included:
- South African Weather Service outage disrupting aviation and agriculture forecasts
- National Presto Industries' manufacturing/shipping paralysis
- Unimicron electronics production halt
North America reported 413 attacks (58% global share), with manufacturing representing 68% of all incidents. Transportation sectors saw 108 attacks - a 56% quarterly increase.
Evolving Attack Methods
Cybercriminals now favor encryption-less extortion, threatening data leaks without file encryption. AI-enhanced phishing creates hyper-personalized lures, while groups like RansomHub deploy EDR evasion tools like EDRKillshifter. Zero-day exploits targeting file-transfer systems remain prevalent, with CrushFTP vulnerabilities (CVE-2025-31161) being actively exploited since April.
Defensive Recommendations
Experts urge:
- Multi-factor authentication on all remote access points
- Network segmentation between IT/OT systems
- Offline backups tested weekly
- AI-driven anomaly detection systems
As Dragos threat analyst Lexie Mooney notes: "Ransomware has evolved into an Advanced Persistent Threat - it's no longer just about encryption but sustained operational disruption."